Ventilator Control

What is Ventilator Control?

Medical Ventilator Control means motion control of one or more pumps to provide, or assist with, patient breathing. Medical ventilators are a vital tool for patient care and come in a few forms which in turn can use several different pump types including piston pumps, diaphragm pumps, compressors, and vacuum pumps.

Design Considerations for Ventilator Control

The hallmark of ventilator control is the need to deliver air to the patient that follows a specified pressure or airflow profile. The exact form of these profiles can be complex and depends on the characteristics and condition of the patient's lungs, and the ability of the patient to perform some of the breathing function on their own.

There are several different pump types commonly used in ventilators including piston pumps, diaphragm pumps, bladder pumps, compressors, and vacuum pumps. In this motion application we will focus on piston and diaphragm pumps which are position-proportional pumps meaning a programmed change in the pump position results in a proportional volume of air being delivered. Both piston and diaphragm pumps frequently use Brushless (BLDC) motors. Piston pumps use a linear actuator configuration to control the piston position (generally a lead screw or ball screw mechanism) while diaphragm pumps are more often of the rotary type.

Whatever type of pump is used, a key concept in ventilator control is an outer loop controller which drives a downstream position or velocity control loop. The outer loop takes as input a desired pressure or airflow value, combines with an actual measurement of those quantities, and generates an output command to the position or velocity loop motor controller.

Outer loop controllers used in ventilators do not follow familiar motion control profiles such as a point-to-point trapezoidal profile. An example profile is shown in the figure below. It has two major phases as air is first provided to the lungs (inspiration) and then drawn out (expiration). So another important capability of motor controllers used for ventilation is the ability to execute arbitrary profile shapes that can be changed on the fly.

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Vital Ventilator Control Techniques

  • Outer loop controller
  • Arbitrary profile execution
  • Velocity & position loop
  • BLDC motor control
  • Embedded IC-based motion control
  • Compact module motion controllers
  • Digital current control with leg current sensing
  • Four quadrant control
  • Overcurrent, overvoltage, and over temperature detect

Miniaturization of the pump motor drive electronics can be important in the ventilator control application, especially for portable ventilators. For this reason the pump controller is typically embedded with the ventilator unit to minimize encoder and sensor cable length and weight. Embedded motion controllers such as these tend to use either IC-based motor controllers or compact integrated single axis motor control modules. Such modules are becoming more popular because they perform the entire control function including motor amplification without the need for designing a complex PCB (Printed Circuit Board).

Finally, safety functions in the ventilator motor controller are also vital. The motion controller must support functions such as overcurrent detect, overtemperature detect, over and undervoltage detect, and position error detect. In addition ventilator pump controllers should use a high performance four quadrant current loop and a low noise motor coil current sensing method such as leg current sensing.


Application Architecture & Approach

The diagram below shows a control flow diagram for a typical high performance motion controller with a cascaded outer loop/velocity loop control function. This diagram shows separate analog signal inputs for pressure and airflow transducers. The current loop and amplifier are of the digital switching type which results in very efficient and cool operation.

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Ventilator Control Solutions from PMD

Since 1992 Performance Motion Devices motor control ICs and modules have been used in ventilator and respirator control applications due to their high performance, high reliability, and built in safety features. PMD’s MC73113 Brushless Motor Control IC which includes an outer loop control function is ideally suited for use in ventilators, as is PMD’s ultra-compact N-Series ION Digital Drive module.


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