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ION 500 and 3000 Digital Drive

ION 500 and 3000 Digital Drives are compact, fully enclosed modules that provide high performance motion control, network connectivity and power amplification. Two power output levels are available, the ION 500 is rated at 500 Watts and the ION 3000 is rated at 3,000 Watts. ION/CME versions provide full user code download, and extra digital and analog I/Os. All IONs can drive DC Brush, Brushless DC and step motors, and are ideal for medical, scientific, semiconductor, robotic, industrial and other automation applications.

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Description

ION 500 and 3000 Digital Drives are compact, fully enclosed modules that provide high performance motion control, network connectivity and power amplification. Two power output levels are available, the ION 500 is rated at 500 Watts and the ION 3000 is rated at 3,000 Watts. All IONs can drive DC Brush, Brushless DC and step motors, and are ideal for medical, scientific, semiconductor, robotic, industrial and other automation applications.

Powerful Features

IONs provide high power density in a rugged, flexible form factor. They perform profile generation, servo compensation, stall detection, field oriented control, digital torque control and many other motion control functions. Additional features include Ethernet, CANbus or serial communications, general purpose digital and analog I/Os, and full programmability for the ION 500 CME.

Easy To Use and Program

Working with the ION Digital Drive, PMD’s powerful Pro-Motion® GUI makes it easy to graph and analyze axis performance, while C-Motion® allows users to develop their own applications using C/C++. Programmable versions (ION/CME) include PMD’s C-Motion of the ION Drives Engine, allowing users to directly run code on the ION, off-loading the system host and enabling standalone operation.

Built on the Magellan® Motion Control IC

ION’s Magellan Motion provides a powerful instruction set to control the motion application, monitor performance and synchronize overall drive behavior. User selectable profiling modes include S-curve, trapezoidal, velocity contouring and electronic gearing. Servo loop compensation utilizes PID control, velocity and acceleration feedforward, and dual bi-quad filters. Additional features include limit switches, breakpoints, secondary encoder input for master-slave and electronic gearing applications.

Meet the ION® Family

Cable-connected IONs: The ION 500, ION/CME 500, and ION 3000 Digital Drives are cable connected intelligent drives that support Brushless DC, DC Brush, and step motors, and come in two power ranges; 500W and 3000W. ION/CME versions include user code download and extra I/Os. These products are detailed below in this data sheet.

PCB-mounted IONs: N-Series IONs are ultra compact PCB-mounted members of the ION Drive family. They support Brushless DC, DC Brush, and step motors, come in three power ranges; 75W, 350W, and 1,000W, and include user code download, extra I/Os, extra communication options, and support for sin/cos and BiSS-C encoders. These products are detailed in the N-Series ION Digital Drive online data sheet.

ION-500-digital-diagram

 

Features

  • DC Brush, Brushless DC and step motor versions
  • Ethernet, CANbus or serial communications
  • S-curve, trapezoidal, velocity contouring, electronic gearing profiles
  • Pulse and direction input
  • 500W or 3000W power rating
  • Up to 20A continuous, up to 30A peak current
  • 2-56V or 20-195V single power source
  • High-efficiency MOSFETs
  • 40 kHz PWM frequency
  • 102 μsec servo loop rate
  • Auxiliary encoder input supports gearing and dual loop applications
  • Position and current loops
  • Field oriented control
  • Sinusoidal commutation
  • Stall detection and auto current reduction
  • Programmable acceleration and deceleration
  • Advanced PID filter with velocity and acceleration feedforward
  • Programmable dual biquad filters
  • +/- 10V high resolution 16-bit ADC input
  • Up to 8 general purpose user inputs and 6 general purpose outputs
  • Execution of downloaded user C-Motion code at up to 96 MIPS
  • 256 KB of programmable user code space
  • C-Motion Engine development tools

Internal Block Diagram

Magellan-Ion-internal-block-diagram

 

Part Numbers

Ordering Information

ION 500 and 3000 Ordering Information

 

Part Numbers

ION 500

Model Number Motor Type Communications Port Comments
DD131S0056/15 Brushless DC Serial
DD131C0056/15 Brushless DC CANbus
DD131D0056/15 Brushless DC Ethernet/Serial
DD331D0056/15 Brushless DC Ethernet/Serial CME Version
DD111S0056/15 DC Brush Serial
DD111C0056/15 DC Brush CANbus
DD111D0056/15 DC Brush Ethernet/Serial
DD311D0056/15 DC Brush Ethernet/Serial CME Version
DD141S0056/15 Step Motor Serial
DD141C0056/15 Step Motor Ethernet/Serial
DD341D0056/15 Step Motor Ethernet/Serial CME Version

Part Numbers

ION 3000

Model Number Motor Type Communications Port Comments
DD131S0195/30 Brushless DC Serial
DD131C0195/30 Brushless DC CANbus
DD111S0195/30 DC Brush Serial
DD111C0195/30 DC Brush CANbus
DD141S0195/30 Step Motor Serial
DD141C0195/30 Step Motor CANbus

Specifications

Specifications

ION 500 Specifications

Parameter

Value

Applicable Part Numbers

DD111S0056/15, DD131S0056/15, DD141S0056/15, DD111C0056/15, DD131C0056/15, DD141C0056/15, DD111D0056/15, DD131D0056/15, DD141D0056/15

Supported motor types

DC Brush, Brushless DC, Step motor

Voltage Input

12 - 56 VDC

Supported communication options

RS232/485, CANbus, Ethernet

Brushless DC commutation modes

Sinusoidal, 6-step, field oriented control

Microstepping resolution

256 μsteps/step

PWM frequency

20 kHz or 40 kHz (user selectable)

Loop rates

Commutation and current loop: 51.2 μsec;
Position loop and trajectory generator: 102.4 μsec to 1.6 sec

C-Motion Engine MIPS

N/A

User Program Size

N/A

User RAM

N/A

Differential Inputs

Encoder A, Encoder B, Index, Aux Encoder A, Aux Encoder B

Digital Inputs

Hall A, Hall B, Hall C, Home, +Limit, -Limit, Axisln, High-speed capture

Digital Output

AxisOut

Short Circuit Protection

Line-to-line, line-to-power supply and line-to-case

Interlocks

Enable input, fault output, over/under voltage & overtemperature shutdown

Operating Temperature

0 degrees to 40 degrees C

CE/RoHS Compliance

EN60204-1, EN55011, EN61000-6-1, EN61000-6-3 CE marked; RoHS compliant

UL Compliance

Designed to UL508c

Mechanical Dimensions

4.3” (109.2 mm) x 3.03” (76.9 mm) x 1.63” (41.4 mm)

Weight

0.6 lb (0.28 kg)

Specifications

ION/CME 500 Specifications

Parameter

Value

Applicable Part Numbers

DD111C0195/30, DD131C0195/30, DD141C0195/30

Supported motor types

DC Brush, Brushless DC, Step motor

Voltage Input

12 - 56 VDC

Supported communication options

RS232/485, CANbus, Ethernet

Brushless DC commutation modes

Sinusoidal, 6-step, field oriented control

Microstepping resolution

256 μsteps/step

PWM frequency

20 kHz or 40 kHz (user selectable)

Loop rates

Commutation and current loop: 51.2 μsec;
Position loop and trajectory generator: 102.4 μsec to 1.6 sec

C-Motion Engine MIPS

Execute CME code @ up to 96 MIPS

User Program Size

256 KB Flash

User RAM

48 KB RAM

Differential Inputs

Encoder A, Encoder B, Index, Aux Encoder A, Aux Encoder B

Digital Inputs

Hall A, Hall B, Hall C, Home, +Limit, -Limit, Axisln, High-speed capture

Digital Output

AxisOut

Additional I/Os

4 digital bidirectional I/Os, 2 digital outputs, 4 digital inputs

Analog Input

+/- 10 V range and 16 bits resolution

Short Circuit Protection

Line-to-line, line-to-power supply and line-to-case

Interlocks

Enable input, fault output, over/under voltage & overtemperature shutdown

Operating Temperature

0 degrees to 40 degrees C

CE/RoHS Compliance

EN60204-1, EN55011, EN61000-6-1, EN61000-6-3 CE marked; RoHS compliant

UL Compliance

Designed to UL508c

Mechanical Dimensions

4.3” (109.2 mm) x 3.03” (76.9 mm) x 1.63” (41.4 mm)

Weight

0.6 lb (0.28 kg)

Specifications

ION 3000 Specifications

Parameter

Value

Applicable Part Numbers

DD111S0195/30, DD131S0195/30, DD141S0195/30, DD111C0195/30, DD131C0195/30, DD141C0195/30

Supported motor types

DC Brush, Brushless DC, Step motor

Voltage Input

20-195 VDC

Supported communication options

RS232/485, CANbus

Brushless DC commutation modes

Sinusoidal, 6-step, field oriented control

Microstepping resolution

256 μsteps/step

PWM frequency

20 kHz or 40 kHz (user selectable)

Loop rates

Commutation and current loop: 51.2 μsec;
Position loop and trajectory generator: 102.4 μsec to 1.6 sec

C-Motion Engine MIPS

N/A

User Program Size

N/A

User RAM

N/A

Differential Inputs

Encoder A, Encoder B, Index, Aux Encoder A, Aux Encoder B

Digital Inputs

Hall A, Hall B, Hall C, Home, +Limit, -Limit, Axisln, High-speed capture

Digital Output

AxisOut

Short Circuit Protection

Line-to-line, line-to-power supply and line-to-case

Interlocks

Enable input, fault output, over/under voltage & overtemperature shutdown

Operating Temperature

0 degrees to 40 degrees C

CE/RoHS Compliance

EN60204-1, EN55011, EN61000-6-1, EN61000-6-3 CE marked; RoHS compliant

UL Compliance

UL Recognized

Mechanical Dimensions

5.75” (146 mm) x 3.88” (98.5 mm) x 1.63” (41.4 mm)

Weight

1 lb (0.5 kg)

 

Mechanical Dimensions

ION 500

ION-500-dimensions

ION 3000

ion-3000-dimensions

 

Ratings and Compliance

Environmental and Electrical Ratings

Storage temperature:

-40 to +125 degrees C (-40° F to +257° F)

Operating temperature:

0 to +70 degrees C (32° F to +158° F)

HV power requirement: +12V to + 56V operating range
Optional +5V requirement: 4.75V to 5.25V operating range
Analog (DAC) output range: -10.0V to +10.0V, ± 3mA min/axis, short circuit protected
Analog input range: -10.0V to +10.0V, 80.4 KOhm input impedance
Digital I/O voltage range: 0V to 5V, TTL thresholds, inputs pulled up to 5V through 4.7 kOhm resistors
Digital outputs drive capacity: DC output source or sink current: ± 50mA
CAN communications: 2.0B compliant, non-isolated, 1 Mbps
Serial communications: RS232 signaling or RS485 Full or Half Duplex (data only)
Ethernet communications: 10/100BASE-TX (10/100 Mbps)
Nominal clock frequency (Fclkin) 10.0 MHz

 

Safety and Compliance

Specification Standard
CE LVD: EN60204-1
EMC-D: EN6100-6-1, EN61000-6-3, EN55011

Developer Tools

Get Started Today!

PMD Developer Kits make set-up, tuning, optimizing, and building your motion control application fast and easy.

Developer Kit includes:

  • Prodigy Machine Controller Developer Kit
  • Pro-Motion® Software
  • Software Development Kit (SDK) with C-Motion®
  • Complete manual set
  • Complete cable and prototyping connector set

 

ION 500 and 3000 Developer Kit

 

Developer Kit Part Numbers

ION 500 Developer Kits

Developer Kit Part Number Supported ION Drive Part Numbers ION Type Host Communication
DK1X1S0056/15 DD111S0056/15
DD131S0056/15
DD141S0056/15
ION 500 Serial
DK1X1C0056/15 DD111C0056/15
DD131C0056/15
DD141C0056/15
ION 500 CANbus
DK1X1D0056/15 DD111D0056/15
DD131D0056/15
DD141D0056/15
ION 500 Ethernet/Serial
DK3X1D0056/15 DD311D0056/15
DD331D0056/15
DD341D0056/15
ION/CME 500 Ethernet/Serial

 

ION 3000 Developer Kits

Developer Kit Part Number Supported ION Drive Part Numbers ION Type Host Communication
DK1X1S0195/30 DD111S0195/30
DD131S0195/30
DD141S0195/30
ION 3000 Serial
DK1X1C0195/30 DD111C0195/30
DD131C0195/30
DD141C0195/30
ION 3000 CANbus

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